ISO standards audit checklist - manufacturing business

ISO Standards For Manufacturing Business

ISO standards audit checklist - manufacturing business is very important for operate your manufacturing industries. This is very helpful for maintain your product quality and service quality as well as to control the  management part of Manufacturing part.

Audit Checklist

ISO Standards For Manufacturing Business

GENERAL DOCUMENTS

1.    Company Profile:

Introduction of the company:

(Write down company inception, work company performs, where situated etc.)

W4U (Wind for You) Group is located in a charming and green environment beside the Dhaka- Mymensingh highway. Separate shops for core processing; coil winding, tank fabrication, surface treatment and painting, assembling and testing are developed and furnished with modern machinery for Power & Distribution Transformer Manufacturing. Full testing facilities as per IEEE / ANSI / IEC are available.

The shop floors are adequately high and have level floor area with overhead Cranes. All shops are equipped with appropriate handling facilities. Major manufacturing and testing equipment are imported from Canada, Japan and China.

Total land Area: 663.5 Decimal

Total production areas: 532,755 SFT

Functional departments involved in the facility: Production, Sale, Marketing

Total number of workers and staff: Officer: 2, Staff: 4, Worker:15, Sequrity:4, Cook: 2

Monthly production capacity: 

(Write down production capacity for individual products separately)

SL. No	Product Detail	Per Month Production Capacity (Pcs)
01	05 KVA Single Phase Distribution Transformer	4500
02	10 KVA Single Phase Distribution Transformer	4500
03	15 KVA Single Phase Distribution Transformer	4500
04	25 KVA Single Phase Distribution Transformer	4000
05	37.5 KVA Single Phase Distribution Transformer	3000
06	50 KVA Single Phase Distribution Transformer	3000
07	75 KVA Single Phase Distribution Transformer	1500
08	100 KVA Single Phase Distribution Transformer	1500
09	200 KVA Three Phase Distribution Transformer	100
10	250 KVA Three Phase Distribution Transformer	100
11	Up to 3 MVA Three Phase Distribution Transformer	10
12	Up to 10 MVA Three Phase Power Transformer	3

ISO For All

Kind of products that company is currently manufacturing: Power & Distribution Transformer.

Plans of product launching in near future: Total Power Solution Including Substation

Key process of manufacturing individual products: Attachment (Production Flow Chart)

(Write down key process activity involved in manufacturing process for individual products)

  

 Production Flow

Testing for Section Wise & Final Test

1.    Core Loss & Thickness test (After Import)

2.    Core Loss test (After Annealing)

3.    Tank Leak Test (After the Completion)

4.    Physical inspection (After Paint)

5.    Winding Resistance Test after winding (LT & HT)

6.    Measurement the Size of Copper Strip & Supper Enamel Wire

7.    Accessories Physical Inspection as Sample

8.    Insulation Resistance Test (After Vacuum Oven Heating Treatment)

9.    Final Testing (Routine Test)

a.    Insulation Resistance Test

b.    No Load Loss, Exciting Current Test

c.    Full Load Loss and Percentage of Impedance Test

d.    Winding Resistance Test

e.    Polarity and Phase Relation Test

f.     Turn Ratio Test

g.    Transformer Oil Break Down Test

h.    Transformer Oil Tan Delta Test

i.      HV Voltage Withstand Test

j.      DVDF Withstand Test

10.  Final Testing (Type Test – 1%)

a.    Temperature Rise Test

b.    Lighting Impulse Withstand Test

11.  Finish Products Physical Inspection

12.  Wooden Box Physical Inspection

      3.    Give us Internal & External Factors of the organization and who are monitoring this factors and how these things are reported in the system

a.    Internal Factors

                                                  i.    Lack of Skilled Workmanship

                                                 ii.    Modern machine

b.    External Factors

                                                  i.    Politics

                                                 ii.    Natural Disaster

                                                iii.    Power from Distribution line

      4.    Give us interested parties list of the organization and their needs and expectation list. Provide us information who are responsible to monitor this needs and expectations

a.    Bank

b.    Govt. (VAT, Tax and Customs)

c.    Insurance

d.    Vendors

e.    Customers

f.     Electric Supply / Distribution Company

       5.    Any changes that you made in the system within 1year: Yes

 Total Power System Solution.

This one will continues step by step because it doesn't support a time. ------------>>>>

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